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45# Steel Shaft Continuous PU Sandwich Panel Production Line With PU Foaming Machine

Categories PU Sandwich Panel Production Line
Brand Name: S&G Engineering Solution Limited
Model Number: S&G-PU Sandwich Wall Panel
Certification: ISO:9001
Place of Origin: China
MOQ: 1Set
Price: Negotiation
Payment Terms: T/T or western Union
Supply Ability: 600Sets per year
Delivery Time: 90 working days after received your payment
Packaging Details: Nude
Model No.:: S&G-PU Sandwich Wall Panel
Thickness:: 0.27-0.8 mm (As customer`s need)
Power:: 12KW (According to the thickness)
Working efficiency:: 5-12m/min
Forming Stations:: 12 Stations
Roller material:: Gcr12MoV quenched
Shaft material:: 45#steel processing
Outer diameter:: 55mm
Material hardness:: 550 mpa---350 mpa
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    • Product Details
    • Company Profile

    45# Steel Shaft Continuous PU Sandwich Panel Production Line With PU Foaming Machine

    Continuous PU (Polyurethane) Sandwich Panel Production Line,Thickness:0.3-0.6 mm,colored steel plate, galvanized plate


    PU sandwich panel continuous line:

    S&G - the professioanl manufacturer for insulated sandwich panel production line ,and as we are the subcompany of Superlift ,who have more than 10 years of PU sandwich panel production experience .So we not only could provide u the advanced PU sandwich panel cpntinuous production line ,but also could supply u with the set of sandwich panel production crafts without charge .


    Polyurthane Sandwich panel production line is used to product all kinds of insulated sadnwich panel ,such as,wall panel ,roof panel ,cold room panel and garage door panel ,it is multifunctional . Besides ,it also is full automatic and continuous ,adpots PLC controlling system ,only need 6 workers to operate ,could help boss save alot o labor .


    It is consisted of the following equipments :decoiler ,roll forming machine ,heating machine ,PU foaming machine ,double belt laminating machine ,automatic cutter .The panel cooling machine ,automatic stacker and packing machine are optional .


    Moreover,both the decoiler, roll forming machine, the laminating system and cutter can work independently.

    Component : Hydraulic Uncoiler

    Steel sheet transverse shear device and Film-covering machine

    Roll forming machine

    Pre-heating device

    PU foaming machine

    Double belt conveyor

    Auto tracking cutter

    Panel Cooling machine

    Auto Stacker

    Packing machine

    Electrical sontrol system


    Introduction of production line:

    1,Components
    The PU continuous production line composed of un-coiler, Cut off the docking, filming, rib/forming, preheating, foaming, continuous solidify, cutting, stacking and packing etc. with high Automation and stable performance.
    Uncoiling area:
    Uncoiling area includes two sets uncoilers, Roller Conveyors, sending device, cutting device, filming device etc.
    Roll forming area:

    There are upper and lower roll forming machine and quick change system, it is possible to produce various profiles to meet diversified demands.


    Foaming area:
    Foaming area composed of High pressure PU foaming machine , casting machine and double crawler etc.
    PU provided foaming machine with electrical metering mechanism, automatic coil provided system to insure the material mixed according to ratio, spraying equally, the double crawler with accurate temperature control system and safety foaming processing to assure foaming equally and stable.
    Saw cutting area:
    Saw cutting area includes saw and milling machine to finish scale cut off.
    Stacking and packing:
    Stacking and packing consists of fast transiting conveyer, automatic turn-over, stacking and packing system etc. it is easy to assure the production on line and avoid damage and losing during transiting to improve the production efficiency.
    Automatic control system:
    The production adopts Siemens control system, Humanized interface easy to operate, monitor and adjust the parameters to assure production running stable and effectively.
    The production line is designed after study and research abroad advanced technology, which provided with international advanced lever.
    Main Techincal specification:

    1. Decoiler

    Bearing :5T / 7.5T / 10T

    Speed of uncoiling :0--12m/min(adjustable)

    Inner diameter of coiler : Ø508 , Ø610mm

    Outer diameter of coil:≤1200mm
    Max. width of coil:≤1250
    Thickness of steel plate:0.27~0.8mm
    Power :≥3KW


    2. Roll forming machine


    ItemsParameter
    Speed of roll forming machine0-12m/min(stepless)
    Main motor power7.5kw
    Power of rib roll forming machine3kw
    Material of forming roller40Cr, Chrome-plated high hardness alloy steel
    Diameter of forming rollerφ50mm
    Steps of formingcheck details of different panel drawing as following
    Adjustment range600-1250mm
    Suitable thickness of steel sheet0.2---0.8mm

    3. Heating machine


    Way of heating :gas or electricity
    Heating power :about 40KW
    Temperature monitoring:PT100 multi-level control
    Temperature difference on steel surface:±1°C


    4. Double belt laminating machine


    Total length :18--36m
    The material of pedrail plate :high hardness alloy steel
    The flatness accurate of two adjacent pedrail plate : ±0.02mm
    The adjustable distance between upper and lower pedrails : ≤350mm
    The working height of lower pedrail :1.2 m
    The number of hydraulic cylinder :28 sets
    The diameter of hydraulic cylinder :ø63mm
    Wording speed :0~12m/min (adjustable)
    Material of side seal blocks :NYLON

    Moving speed:0--12m/mim


    5. Auto tracking cutter


    Horizontal moving length: 6m
    Speed of horizontal moving:0~2m/min (adjustable)
    Vertical cutting width: 0----1..2m
    Speed of vertical cutting: 0---12m
    Min. cutting length : 3m (speed of production: 6m/min)
    Pressure of clamping device (Mpa ) :0.6~0.8 Mpa
    Dimension L*W*H (m) : 8.9*5.6*2.5


    Product Usage:
    Sandwich panels are widely used as the roof and wall of factory, warehouse, garage, exhibition center, cinema, theatre, gymnasium, civil construction, stadium, cold storage, villa garage door and industry door etc.

    Other Spare part

    WeightAbout 25 ton
    Dimension42000mm * 3600mm * 3300mm
    Main body colorAs required
    Voltage380v/50hz/3ph(or as required)
    Suitable working temperatureAbout 25℃
    Spare cutting bladeOne piece
    Fuse2 pieces
    Relay2 pieces
    Travel switch2 pieces
    Solenoid valve1 pieces














    Product Features

    1.Beautiful appearance, low noise, high efficiency
    2.Multiple function: could produce 4 kinds of panel ,wall pane ,roof panel ,cold room panel ,and garage door panel .
    3.The line employs advanced PLC and sets the panel length and cuts the panel automatically.
    4.The main body is welded with type "H" section steel as its material,strong strength.
    5.The roll forming machine is adjustable ,the suitable width range is 600-1250mm

    6.The roller matrial is medium carbon alloy steel ,with high quality .

    7.The length of double belt laminating machine could be made according to customers needs .


    Application

    The products of this line are widely used as the roof and wall of factory, warehouse, garage,
    exhibition center, cinema, theatre, gymnasium, civil construction, stadium, cold storage, etc.

    Our Advantage


    • High Quality
    • Reasonable Price
    • Good after Service
    • 1 Year Warranty
    • More Than 20 Years Experience

    Production line:


    Profile Drawing:

    Machine Picture:


    Quality 45# Steel Shaft Continuous PU Sandwich Panel Production Line With PU Foaming Machine for sale
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