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Starch mould plant for Jellies

GF Enterprises Co.,Ltd

Starch mould plant for Jellies

Country/Region china

Company GF Enterprises Co.,Ltd

Categories Starch Separator

Update 2011-03-21 11:14:25

ICP License Issued by the Chinese Ministry

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GF STARCH MOULDING PLANT FOR JELLIES

Types of the possible products:

Starch, gelatin or pectin jellies etc;

Deposited marshmallow ( additional devices needed);

one-color, two-color, two-layer or sandwich etc.

with or without fillings ( special filling pump needed);

GF STARCH MOULDING PLANT ( GF-MG-30/NM):

Tray size: 820×400×56mm

PalletDouble Stacks, totally 80 trays.

SpeedOne tray (720 pieces) deposited at one stroke; up to 30 trays per minute for standard products, depending on candy material, product shape and starch condition.

Capacity: 8000kg/shift (depends on candy sizes)

Power: 105Kw(depends on the final configuration of the plant)

Electrical equipment: to be confirmed by the customer.

Steam: 7~8bar; 850kg/hr

Compressed air:0.6Mpa, 300m3/hr

Water(<10℃):315kg/min

Workshop AreaApprox. 150 m2

STANDARD CONFIGURATION

Item 1: AUTOMATIC TRAY FEEDER

Straight end-entry pallet run-in rails accepting pallets delivered by forklift. The loaded pallets are automatically drawn into the Feeder Loading Platform by full-stack height selecting gates which straighten the stacks and provide support from the rear for safe and smooth transfer. Full-stack-height rollers guide the sides of each stack. Sub-stacks of five trays are lifted up by heavy duty clamps acting on each side of the trays, the clamps being carried by 1pitch roller chain, and are presented to the feed position of the starch section. By lifting cam, the trays are taken one at a time by the feedbar system into the starch section. Separate motor drives are provided for pallet run-in and for the clamp-carrying chain. Clamping action is controlled by proximity switch and cam rollers, while intermittent motor stoppage by Warner/Electric Clutch Brakes. Motor drives are protected by torque limiter clutches.

Item 2: STARCH SECTION

Tray transport through starch section is by mechanical walking-beam with the alignment of feedbars maintained by free-running ball races and rollers combining flat-faced rolling surfaces with tapered aligning rollers. Tray emptying is by two pairs of arms each incorporating a self-centering pneumatic clamping system which rotates the tray through 180 degrees.

Starch and goods released from the inverted tray drop into a stainless steel chute, guiding them through a large diameter revolving drum screen combined with a rotary brush. The cleaned goods are discharged on to an output conveyor.

The moulding starch is collected from the base of the machine and transported by a motorized screw conveyor to a twin-barrel starch sifter mounted above the tray filling position. After passing through the sifter, the starch will be directed to the Starch Conditioning System and returned to the tray filling position after drying and cooling.

Tray filling is from a hopper beneath the sifter through an adjustable gate. A rotary feeding starch paddle, and a level control skimming spiral are combined to achieve a controlled starch level in the hopper, which results in trays filled with well aerated starch of even density. After filling the starch in the tray is leveled by a series of V” shaped ploughs, gently displacing surplus starch towards the side of the tray and into the base of the machine for recirculation. Sides of tray are cleaned by brushes.

Tray printing is effected when the tray is stationary by a four-post printer table carrying the moldboard. A controllable pneumatic vibration mechanism is provided to free the moulds from the starch before the mould board is lifted. Moldboard is held by quick acting lever clamps and can be slid into place by one man from the side of the machine. Adjustments for printing depth and stroke are provided.

There’re two sets of mouldboards which are made of all-metal teflon coated aluminum. Moulds design can be made as per request of customer.

All mechanical motions in the starch section are synchronized and interconnected and are taken from the main Gearbox in the Depositor Section. Drives are protected by torque limiter clutches. Pneumatic Cylinder clamps in Tipper Arms are actuated by solenoid valves related to tray movement.

Item 3DEPOSITING SECTION

This section is designed to accommodate two depositing pumps, with each pump operating at one stroke per tray. The depositing process is carried out when there’s no relative movement between the nozzles and the tray. The tray under the pump will be p

Product Tags:

rotational mould design

      

rotary table mould

      

mould lifting equipment

      
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